Platform

Command Center

TCO
ISO 55000

Customer TCO (20yr)

Warranty-covered failures excluded

Organization TCO

Warranty replacement + reserve

Company Buffer

Reserve across 50 parts

Fleet Availability

vs target 95% — watch

Historical + Forecast Cost Timeline

Fleet Status

88%

ES44AC Evolution Series

AC Freight · 12 units · 94.2% avail

● Active

Open Sim →
96%

FLXdrive Battery-Electric

Battery Electric · 5 units · 97.8% avail

● Active

Open Sim →
71%

AC4400CW Legacy

AC Freight · 8 units · 88.5% avail

⚠ Maintenance

View Risk →

Part-Level Cost Breakdown — 20yr

All 50 parts →Customer $2.60MCompany $190k
PartMaintenance CostWarrantyFailure Prob.Company BufferCustomer CostCompany Cost
Traction Motor (5GEB13 / 752)every 216 months · ×6 ea$389k1×3yr / 720k km12%$40k$389k$40k
Power Assembly (complete)every 40,000 hrs · ×16 ea$359k2×3yr / 720k km18%$27k$359k$27k
Armature (DC rewind)every 120 months · ×6 ea$312k2×3yr / 720k km16%$21k$312k$21k
Composition Shoe (AAR M-926)every 25,000 km · ×12 ea$130k192×0.5yr / 120k km45%$259$128k$3k
Wheel / Tire (36in)every 1,000,000 km · ×6 ea$127k4×3yr / 720k km23%$6k$127k$6k
Cylinder Headevery 96 months · ×16 ea$121k2×3yr / 720k km18%$9k$121k$9k
Turbocharger (GEVO)every 40,000 hrs · ×1 ea$99k2×3yr / 720k km17%$7k$99k$7k
Injector (complete, GEVO EFI)every 30,000 hrs · ×16 ea$96k3×3yr / 720k km21%$6k$96k$6k
APU (idle-reduction unit)every 120 months · ×1 ea$94k2×2yr / 480k km10%$4k$94k$4k
Piston (articulated)every 40,000 hrs · ×16 ea$91k2×3yr / 720k km18%$7k$91k$7k
Carbon Brush Set (DC)every 18 months · ×6 set$78k13×1.5yr / 360k km25%$1k$72k$7k
Stator Winding (rewind)every 216 months · ×1 ea$77k1×3yr / 720k km12%$8k$77k$8k

Failure probabilities are trended from hours in service · Company buffer = part cost × failure probability · what do these mean?